Tuck Flap Boxes
Tuck end carton with an extended front flap that folds over and holds the pack shut without glue. Reusable closure, no tape. Minimum 250 units.
Per unit, ex works, for stock board with full colour print on the outside and matte lamination. Includes the dieline and one digital proof. Kraft board, heavier calipers, window patching, foil and inserts change the rate — those specs are quoted on request.
Any size, no tooling charge
Stock dies cut to your inside dimensions, so a custom footprint costs the same as a catalogue size.
Dieline and blank sample free
You approve a layered dieline and, on request, hold an unprinted box before the run.
Priced in one business day
Send the spec and a specialist comes back with a firm number, including a cheaper construction if one fits.
What tuck flap boxes is, and when it is the right call
The extended front flap is the simplest reclosable closure in paperboard. Instead of tucking into a slot on the same panel, the flap runs the full depth of the face and folds down over the front, so the pack opens and closes repeatedly without tearing anything.
That matters for products used over time rather than emptied at once — tea, supplements, cards, refills. Customers keep the box, and the front flap gives you an uninterrupted panel for a printed message that is only seen after purchase.
Runs on 16pt board and heavier so the flap holds a crease. Magnetic and ribbon closures can be added, though at that point rigid construction is usually the better answer. Minimum 250 units. Order it alongside crash lock bottom boxes or soft touch boxes and the run costs less per unit. See tuck boxes for the full set, or our retail and apparel pages.
Buyers often compare this against straight tuck end boxes and top tuck boxes, and every tuck carton we make sits on the tuck boxes page. Specified most often for retail and shelf and gift and occasion packaging. Shop Tuck Boxes quotes this carton in any size you need, with a free dieline and an unprinted blank sample before you commit.
Specification
- Category
- Gift Packaging
- Stock sizes
- 2 x 2 x 4 in | 2.5 x 2.5 x 5 in | 3 x 3 x 6 in | 3.5 x 3.5 x 7 in
- Boards
- SBS 14–24pt, natural kraft, white kraft, recycled CRB
- Offset or digital, up to 6 colours plus spot
- Finishes
- Matte or gloss lamination, soft touch, spot UV, foil, emboss
- Add-ons
- Window patch, foil, emboss, board insert, hang hole
- Lead time
- 10–14 business days from artwork approval
- Ships
- Flat, banded, palletised
- SKU
- BX-TUC-006
Notes from the floor
Board weight decides more than the product category does. Most boxes we are asked to quote are specified one step heavier than they need to be, and that shows up on every unit.
Where a product sits near the limit of a construction, ask for both options to be quoted. The difference is usually a cent or two a unit and the decision becomes obvious.
Send the product dimensions and weight. Our structural team will name the construction that fits — including when it is a cheaper one than this.
Ask a structural engineerFrom dieline to pallet in four stages
Everything you can specify on this die
Questions about this product
Artwork, tolerances, board weights and minimums. Anything else, a specialist will answer on the phone in a minute.
Ask about this productYes, and that is most of our work. Give inside dimensions in inches, or the product measurements, and we work the box back from it. Any footprint inside the die family is cut at stock pricing with no tooling charge.
A print-ready PDF or packaged AI file placed on our dieline, CMYK, fonts outlined, 1/8" bleed. Name any Pantone in the file and we match it on press rather than converting it.
From 100 units on rigid and tuck styles, 250 to 500 on litho-printed cartons and bags. The minimum for this product is in the short description at the top of the page.
Ten to fourteen business days from artwork approval, plus transit. Foil, lamination and inserts add two to four days.
Always. A digital proof against your dieline, and on request a printed proof on the actual board before the run.
An unprinted box in your exact size and board, posted within three business days. No card, no obligation.
Also available in these constructions
Hold the box before you order 5,000 of them.
Shop Tuck Boxes will post an unprinted box in your exact size and board within three business days. No card, no obligation.